From my own experience, I can tell Lightning/DLD care about
MOS enough to fund something like this. A project like this can be a pretty big investment depending on things like outsourcing for parts or stateside parts manufacture. I'll give you guys an example of what I went through with hanger. There was a bit more involved that what I'm listing below details wise, but this is a good idea.
1) Taking a rough idea and hiring a design engineer to revamp the design and iron out bugs, make it unique. Then, having the design engineer take everything and turn it into design files for a CAD machine, and design files that a molding company can actually use:
Around $1,200 for several months of back and forth work. This guy was a one in a million. He worked a LOT cheaper than most design engineers would.
2) Digging around, calling around and getting referred to a molding company that can actually DO what you need? Hours, weeks, at least a few months. The first two molding companies in America quoted me between
$15,000-$30,000 for making molds, prototypes and a first run of parts.
4) A few different sets of prototype parts at
$250 each, going back to the design engineer to re-tweak design issues, finally getting it all right and then a final set of prototype parts for my final approval. Total cost around
$1,000
3) Finally finding a molding company overseas who would work with me on a "medical device". Anything that touches the human skin is usually considered a "medical device" and many companies shy away from projects like this because they require special paperwork and clearance and sometimes certifications.
Around $3,600 for the metal molds, $2,700 for a minimum order quantity of 2,000 units.
So, it's a lot more involved process than many people usually realize. This is a pretty condensed run down, and this is just for some molded plastic parts. No metal parts, no mechanical units, nothing really complicated.